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I appreciate your concerns regarding my findings, so let me state that this is based upon my own personal direct experience and, is based only and solely upon the
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'87-89 direct fit replacement filters.
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It took me some time to come to the final results, as I had to locate and correct a few air leaks, downstream from the MAF, after an engine rebuild on my
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87 NA, before I could get accurate comparisons.
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Until then, I had a hard time telling whether or not the K&N was comparable to the stock filter.
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This probably turned out to be due to the fact that the
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'87-89 K&N filter, while robbing the system of some air, was being counter balanced by the fact that extra air was leaking in from other spots, and slightly reducing the lean condition, which the air leaks presented.
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Once all leaks were identified and corrected there was an easily identifiable and repeatable difference between the filters, and of course the car ran considerably better overall as well.
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Now, let me clarify the reasons why the K&N
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87-89 filter probably underperforms in this scenario and which would probably explain why I have found references to this in the MR2oc.com forum, but unfortunately never explained.
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Compare the stock
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'87-89 oem filter and you will find that it has by far the greatest air surface of the two filters.
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It uses concentric circular rings, with a filterable surface area on both sides of all rings.
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This provides the most surface area by far for the size and shape of the particular filters.
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Someone else can do the calculations, but visual comparison is very evident that this is the case.
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The K&N uses a pleated design, which while it attempts to increase surface area by use of its pleats, and angles them from the outside lower edge, in towards the upper support, to increase their length, and thereby their surface area, it cannot in any way come close to the oem design amount of surface area, and that is where it fails in this application.
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An additional help, to the oem filter, is that it uses a loosely interwoven cotton gauze type material, which I would assume filters much more freely than paper types that Toyota would otherwise normally use, and it probably is at least very close to, if not better, than the cloth-like material that K&N uses, especially after the K&N is properly oiled.
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That being said, if you were to compare the direct replacement oem filter of the
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'85-86 AW11, against its replacement K&N filter, then you would find that the K&N does outperform it.
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The oem filter is made of paper, the K&N continues to uses an oiled cloth material, and both are the same exact size, shape, and design.
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The apparent difference is that the K&N cloth material, even when oiled, can apparently filter more air than a paper filter of the same shape and size.
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An additional note, which I would like to add, so that you will know that I have dotted all my is and crossed all my ts, is that I have also tried both the K&N filter for the
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87-89 NA and
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88-89 SC.
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Yes, they make two different filters, although the difference between them is only slight.
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Apparently, the NA
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& SC use ever so slightly different sized/shaped air boxes.
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At least my Toyota parts team claims they are different and they have two different part numbers
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(1635 for the NA and 1636 for the SC).
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The outside dimensions seem identical, so maybe the interior of this piece is slightly different.
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I did not take them apart, as a hinge on my
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87 air box if faulty and I dont like messing with it more than needed.
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Also, if you check K&N you will find that they sell a different filter for each of them.
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I have not measured the boxes to see what the exact differences are, but from looking at the two K&N filters I assume the SC units clamp on section
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( the part that is directly connected to the intake funnel leading to the engine bay) is slightly deeper than the NA unit, as the K&N filter for the SC has an ever so slightly thicker rubber gasket.
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It is not the part of the gasket that is directly clamped
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(widest section), when closing the air box, but the part of the gasket directly behind/below that part.
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It is approximately 2mm thicker than the same area on the K&N NA unit.
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Otherwise, the two filters are virtually identical and so the amount of filtering would be identical.
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Strangely, Toyota sells the same exact filter for both the87-89 NA
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&
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88-89 SC.
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Go figure that! Why they felt the need to alter the air boxes ever so slightly, in that one area, I have no idea.
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Maybe it improves air flow ever so slightly.
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And why K&N felt they had to alter their original design, ever so slightly, I have no idea, as the K&N NA filter fits and works just as well in the SC air box.
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Not to belabor the issue, but I also have an Apexi
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87-89 specific filter for these and it is made of paper, shaped and designed like the oem unit, and works no better than the K&N.
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So apparently paper filters, at least the paper Apexi uses, is not as efficient at filtering as cloth materials are.
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I have owned all of the items in discussion and have owned an AW11 continuously since they first came out in
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'85.
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I had the
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'85 for about 10 years, an
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'87 for over 10 years, which I still have, and an
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'89 SC for almost two years now.
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I've done plenty of experimentation and haven't normally accepted anyone's conclusions about performance parts unless they have given logical and rather clarified reasons for their findings, and/or I have confirmed them with my own findings.
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