[Mk2] [NA] MR2 TDI

V6? V8? TDI? Discussion and technical advice for engine transplants inc. 5SFE & 5SGTE builds. Not for N/A to Turbo, or Rev1/2 to 3+ conversions.
Project and build threads welcome.

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lozzzzzz
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Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

Thanks Pete :)
2mad
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Location: uk

Re: [Mk2] [NA] MR2 TDI

Post by 2mad »

Your doing great lozzzzzz , keep plugging away .. lots of pics please ... be done in no time :D .. one of my favorite imoc projects :clap:
lozzzzzz
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Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

Thanks 2Mad, that's very kind and very encouraging to read :)
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

This weekend I exploded a tractor battery in my face and spent hours in A&E having bits of plastic pulled out out my eye and checking for acid damage! Now I have 11 drops a day :( :( and I owe the parents £130 for a new tractor battery!!!
Image
Brilliant!!!!

Luckily my vision is clearing up, a lucky escape!!

More to come
2mad
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Location: uk

Re: [Mk2] [NA] MR2 TDI

Post by 2mad »

Holy crap mate :shock: .. glad you can still see .. what a nightmare ](*,)
juliankv73
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Re: [Mk2] [NA] MR2 TDI

Post by juliankv73 »

:shock: jeez mate, glad no lasting damage to you eyes

Could have been so much worse!
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

Yeah it was a lucky escape really.

Guess what I've just bought on ebay????

(not a new battery yet)
2mad
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Location: uk

Re: [Mk2] [NA] MR2 TDI

Post by 2mad »

lozzzzzz wrote:Yeah it was a lucky escape really.

Guess what I've just bought on ebay????

(not a new battery yet)



Redtop racing battery ... they dont tend to explode 8-[ glad your ok :thumleft:
2mad
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Joined: Sun Feb 28, 2010 12:11 pm
Location: uk

Re: [Mk2] [NA] MR2 TDI

Post by 2mad »

lozzzzzz wrote:

(not a new battery yet)



Lol i fail... buy a redtop.
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

Hahahaha,

Safety Glasses!!!

I'm just going to wear them everywhere all the time (well in the garage anyway). Its just not worth it, there are plenty of things I do where I'm much more likely to get chemicals in my eyes so I'm getting some good scratch resistant ones.
2mad
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Re: [Mk2] [NA] MR2 TDI

Post by 2mad »

Yeah Safety Glasses ftw :lol: why did i not think of that #-o got clear lens ski type goggles my self where them all the time .. look a burk but dont care .. like my vision :thumleft:
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

Had a good solid day on it yesterday. I was really picking the pace up towards the end of the day as I seem to be approaching the next milestone.... Starting the engine in the car. (not quite there yet mind)

I've got the wires from the engine bay through the bulkhead.
Image

And all of the carpet and trim back in, just the box lids left to attach (well in the back anyway).
Image

The ECU now sits in the cubby hole behind the passenger.
Image

And I've started extending the remaining wires to meet up with the dials in the front.
Image

Jobs left to do before I can start it in the car, are:

Finish extending those wires
Mount the fuel filter and connect up the lines
Put some Bio in the tank

It might go then :) But could still do with:

Air filter, MAF sensor, and boost plumbing finishing
Exhaust connecting up
Coolant hoses connecting up and bleeding.

Exciting!!!!

More to come
Judderman
Posts: 18
Joined: Fri Jan 16, 2015 3:08 pm
Location: Shropshire

Re: [Mk2] [NA] MR2 TDI

Post by Judderman »

Go for it, look what Audi achieved at Le Mans !

Good luck :thumleft:
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

I got the last of the wires connected up and just had to give it a go :)

There are a number of sensors missing, no exhaust, lots of air in the fuel lines and a flat battery, but it soon came to life :)

Two milestones left, Moving under its own power and the MOT :)

https://www.youtube.com/watch?v=tq8LjXg2SEs

More to come
Ben
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Re: [Mk2] [NA] MR2 TDI

Post by Ben »

\:D/ :cheers:
2001 BMW M5 (Bahnstormer) | 2004 RX8 231 (the Racecat) | 2001 Volvo V70 (Swedish eBay barge)

Previous:
1989 MR2 Mk1b T-bar | 1988 MR2 SC Super Edition
synXero
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Location: London, Edinburgh, or the Highlands!

Re: [Mk2] [NA] MR2 TDI

Post by synXero »

Haha! It's got a bit of the big lumpy cam lazy american V8 about it :P
2mad
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Location: uk

Re: [Mk2] [NA] MR2 TDI

Post by 2mad »

Hope things are going well mate .. must admit very intrigued by this one :thumleft:
Draven
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Re: [Mk2] [NA] MR2 TDI

Post by Draven »

Very interested to see this on the road. Top work. :thumleft:
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

Thanks all :)



I've been so busy, I've pretty much had two weeks with no garage time :(

But yesterday I got a little done.

I finally made up the drive shafts, that should hold :)
Image

Only kidding, I've sent those off to be made properly, and I'm hoping I should get them back in 3 weeks.

Then I faffed on for quite a while with the Boost plumbing, there are quite a few things that the pipe work has to go around, so its taking a while to get it right. Its go to weave its way between the engine mount, inner wing and the crank and alternator pulley, ensuring that it doesn't touch the drive shaft and suspension bits and has a little room to expand when the pressure increases inside.
Image

Still a work in progress, but getting there.

More to come
lozzzzzz
Posts: 100
Joined: Fri Aug 24, 2007 7:29 pm
Location: Herefordshire / Worcestershire

Re: [Mk2] [NA] MR2 TDI

Post by lozzzzzz »

I've made some more progress although this post is a little modest in the number of photographs. Sorry about that. I'll try and get back to old habits next time I'm in the garage.

Anyway, I've finally tackled the boost hoses, the outlet from the turbo, makes its way over the drive shaft, past the crank pulley between the alternator pulley and the inner wing and gets to the bottom of the intercooler, then the top hose is much simpler as can be seen here:
Image
Image

I've more or less got the main radiator hoses sorted (in my head anyway) so I should be able to get those fitted soon, and I've made a good start at altering the MR2 turbo exhaust silencer to meet the turbo outlet pipe. I'm hoping to get those two things finished over the next week.

More to come.
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