Okay, I am getting my engine rebuilt. Tom is doing it for me. I don't have the time (nor really the inclination myself as I'm too busy) to get it done. Tom is an engineer who has spent the last year rebuilding overbored DB6 engines amongst many other things!
I reckon he'd do a far better job than I.
Here is how he has got on with the all the prep stuff so far.
Okay Tom's pics:
My AE86 virtually buried, but still there! It will live again!
The block and ancillaries in the kitchen. This is everything back from the machine shop and a whole load of Toyota parts hiding in that box:
Block prior to de-burring:
De-burring the decked block:
The rather corroded side:
De-burred:
Engine stand spider attached to block ensuring that there is appropriate access for cleaning the oil gallery:
Block being prepped for painting:
Ready for final clean with cellulose prior to painting:
Painting:
Cleaning out all tapped holes:
Prepping the other side:
Final clean:
Ready for painting:
Painting:
Grimy oil pump with knackered seal:
Sump and baffle plate needs all the sealant removing:
Knife and brush used to remove all the sealant:
Finally all the sealant removed:
Oil pump with cover removed:
Remove plug for cleaning:
The components of the oil pump:
Oil pump assembled:
Tom had to use a heater on the parts washer to help it to work better:
Some of the clean parts building up:
The table of dirty components getting smaller, finally:
Curing the block paint:
Camshafts replaced by retainers to hold the tappets and buckets in place:
Cam covers are going to need a bit of work:
Cylinder head uncleaned. Spot the problem one!
Initially cleaned but I expect we'll do more with this:
An ever increasing pile of bits!
Random nuts and bolts cleaned:
Sorted and bagged:
Pistons, conrods and main bearing caps:
Main bearing caps dried immediately and protected from corrosion:
Everything you need to build a 4AGE!
Ready for re-assembly:
Lauren's 4AGE build by Tom (Icunonsove)
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Lauren's 4AGE build by Tom (Icunonsove)
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Nice build , Lauren have you got to the bottom of why number four was self destructing on two engines yet? My fear is the same thing is going to happen again... my advice is to have those injectors flow tested, it would be a disaster if it happened again after all this work!
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Looking good!
476bhp & 415ft lb @ 1.9bar Magic by Ryan!
Gone, but never forgotten
Now with a mk1.5 & a NHB EP3
Gone, but never forgotten
Now with a mk1.5 & a NHB EP3
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Re: Lauren's 4AGE build by Tom (Icunonsove)
PW@Woodsport wrote:Nice build , Lauren have you got to the bottom of why number four was self destructing on two engines yet? My fear is the same thing is going to happen again... my advice is to have those injectors flow tested, it would be a disaster if it happened again after all this work!
Not looked at it tbh. Tom will sort that.
I'll either flow test them or buy new injectors. Whatever works out cheaper I expect. We have another set from the 'new' engine which are greater flow I believe.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Wow, looking great!!!!
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Looking great
Let us know when you want a hand putting it back in
Let us know when you want a hand putting it back in
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Cheers.
Cam covers are going to be white with black lettering to reflect that it's a Panda Trueno.
I'm also very tempted by trying to source some throttle bodies. It'd be fun but to the tune of about a grand to sort out, so I'm not so sure as that would be a grand away from GT86 deposit, so perhaps it will stay as is.
It is looking likely that I will be getting a car coon thing and I already have plans for a garage with power I can rent to store it, when it's finished. I will likely also get a bit more bodywork tidying too, but I have no plans to get it back on the road for the forseeable really.
Cam covers are going to be white with black lettering to reflect that it's a Panda Trueno.
I'm also very tempted by trying to source some throttle bodies. It'd be fun but to the tune of about a grand to sort out, so I'm not so sure as that would be a grand away from GT86 deposit, so perhaps it will stay as is.
It is looking likely that I will be getting a car coon thing and I already have plans for a garage with power I can rent to store it, when it's finished. I will likely also get a bit more bodywork tidying too, but I have no plans to get it back on the road for the forseeable really.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Cracking effort! Nice work
Re: Lauren's 4AGE build by Tom (Icunonsove)
Fantastic! 16v's on throttlebodies and cams are still the best sound ive ever heard! I thought you were enjoying the Clio to much for a bit there Lauren!
platmatt8 wrote:Lauren has got bigger balls than most men on this site
charged wrote:Mine's probably screaming 'stop raping me'
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Lauren what make is your exhaust manifold?
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Re: Lauren's 4AGE build by Tom (Icunonsove)
SuperRedMR2 wrote:Lauren what make is your exhaust manifold?
It's a non-descript JDM manifold. I did find out who made it and it was some obscure Jap company, but I can't remember now.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Lauren wrote:Everything you need to build a 4AGE!
I hope you won't need the fire extinguisher!
- Lauren
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Lol. That's an old one. Mark has some new ones now.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Lauren wrote:SuperRedMR2 wrote:Lauren what make is your exhaust manifold?
It's a non-descript JDM manifold. I did find out who made it and it was some obscure Jap company, but I can't remember now.
Picture shows on your AE86 forum post its a Jasma - Tut tut for using malayasian xxxx! Saying you wouldn't use/buy stuff from that part of the world and you are using it. Naughty.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
As I've said on the other thread, it's Jasma type approved.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
Don't know if it'd be of use to you, but I have a 20V throttle body assembly if you are interested?
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Re: Lauren's 4AGE build by Tom (Icunonsove)
I'm not sure a 20v throttle body in itself is much use really. I'm just going to build it as is. Pointless IMO pouring another grand into getting a throttle body setup for a car that isn't going anywhere. I'd rather have the money in the bank. I can always do that later if I want.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
If its going for free Coanda, its of use to me
platmatt8 wrote:Lauren has got bigger balls than most men on this site
charged wrote:Mine's probably screaming 'stop raping me'
Re: Lauren's 4AGE build by Tom (Icunonsove)
Looks like it's going to be a good build.
Lovely AE86 too.
Lovely AE86 too.
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Re: Lauren's 4AGE build by Tom (Icunonsove)
good write up ,I'd like to give my engine a freshen up ,with new rings ,a hone, new bearings ,and the valves cleaned and lapped etc ,its only got 74k miles but its 26years old and never been apart