[Mk2] [NA] Front exhaust section fitment question

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tony67
Posts: 119
Joined: Mon Jun 05, 2006 4:16 am
Location: Dublin

[Mk2] [NA] Front exhaust section fitment question

Post by tony67 »

I have a Rev 1 1990 N/A which is in dire need of a new o2 sensor, however the previous owner welded the o2 sensor in place and cut the bolts out so I also need a new front section of the exhaust.

The earliest parts i can find are for cars built dec 91 onwards

http://cgi.ebay.ie/LAMBDA-SENSOR-TOYOTA ... 531wt_1062

http://cgi.ebay.ie/Avensis-Camry-Carina ... _796wt_907

http://cgi.ebay.ie/TOYOTA-MR2-2-0-16v-1 ... 4908wt_968

Does anyone know if these parts will fit a car built in 1990 with the 3SGE engine. From what I can find for the exhaust section, rev 1 and 2 with the 3sge engine are the same thats 1989 to 1994 then rev 3 onwards is different. The o2 sensor has me baffled, some say they're the same from 89 to 00 others break it down into years like the exhausts above. Camskill list one from 1989 to dec 1991 which my car falls into nicely but is £175 shipped.

http://camskill.co.uk/products.php?plid=m5b0s2453p11975

The haven't let me down yet tho. I only want to have to do this job once so wanna get it right. Any help would be appreciated.
Tony
xanthus400
Posts: 499
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Re: [Mk2] [NA] Front exhaust section fitment question

Post by xanthus400 »

try www.japspecperformance.co.uk
i got my front flexi from them didnt fit it in the end tho :thumleft:
swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

madman :roll:

you can drill another hole and weld one in again.... u can get them from panks autoparts, unipart etc (look up autofactors in ya yellow book) for bout 30 quid. if u want 2 change pipe call around the breakers yards! again I got 1 for 20 notes. I will look in my workshop and see if I have a lamber, only want a tenna if I still have any left!

why don't look at getting a aftermarket stainless 3"exhaust? seems lika good excuse to upgrade!

have u posted a WANTED yet

let me know if ya need any bits 4 ya engine future I have bits n bobs all over the show :thumleft:
tony67
Posts: 119
Joined: Mon Jun 05, 2006 4:16 am
Location: Dublin

Re: [Mk2] [NA] Front exhaust section fitment question

Post by tony67 »

I ended up risking the flexi section i listed in the OP I have removed the old one and they match so thats one small victory. I also found my OEM O2 sensor part number on www.toyodiy.com (very handy site found the link on here :thumleft: ) I then cross referenced that part number on a page i cannot find now. The link is on imoc somewhere. Anyway the result was me finding my hopefully correct O2 sensor DOX 0208 which I now have.

Anyway went to remove the exhaust today and noticed a coolant leak. Fairly slow when the car is cold and the system is sealed however when I remove the filler cap the flow rate picks up. Its not exactly running out of it but its dripping at about 1 drip every second or 2 its dripping from the rim around the sump. I cannot locate the source either. I have been on here researching and 3 causes spring up
cracked block (hope its not this)
pipe from hell (dont think its this see photo I have them exposed and they're dry)
water pump (this is where my money lies)
I cant see into the area the leak seems to be coming from cos it is so cluttered. From what I know this area left of the filter and under the thermostat housing is the water pump. I only did a total flush and thermostat replacement last week. The area around the thermostat housing is dry so Im pretty sure Its not leaking from there.
Can anyone verify:
1 The pipes from hell are those that are coming off the oil filter area and bending 90 degrees up

2 The area I described above contains the water pump.

The car could do with a timing belt change I have read up on the procedure and think i could manage it. Im not sure how much more is involved in getting to the water pump I know they're normally done together so hopefully not much. Can anyone shed any light on this for me If they know of a walk through article for this such as those in the KB that'd be great. The BGB is a bit short on detail also calls for exhaust cam sprocket to be removed Id have thought that was a bit high up to be in the way. Anyway any help is appreciated.

Image

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swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

get a garage to diagnose it! u need her in the air. may be head gasket....don't worry about your belt yet it is a non interference engine. get that leak sorted as a matter of urgency. what colour is your coolant?
DB1
Posts: 667
Joined: Tue Jun 10, 2008 12:56 pm
Location: Norwich

Re: [Mk2] [NA] Front exhaust section fitment question

Post by DB1 »

Hi I have a rev1/2 manifold and downpipe for sale, 35 + 15 post and it's yours. Just found out it's rev1/2 when trying to fit it d'oh! Pm me if interested, dean
tony67
Posts: 119
Joined: Mon Jun 05, 2006 4:16 am
Location: Dublin

Re: [Mk2] [NA] Front exhaust section fitment question

Post by tony67 »

The coolant I flushed out was rusty very very rusty in colour. I ran a hose through it for about an hour and it still wouldnt run clear. So i removed the thermostat filled it with water ran it round the block a few times and drained it again. It ran rusty again so i kept this up all day. Finally got it running somewhat clear. I filled it with a 50/50 coolant and thought i was done. All my flushing probably upset a weakness in the system and caused this leak.
swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

better you found it now...... check the pipe at back of block coming of the silver hard pipe.... bet it is jammed solid to.... all these engines do this :(

don't worry am sure other ppl will jump in and help here 2
toxo
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Re: [Mk2] [NA] Front exhaust section fitment question

Post by toxo »

When I had this it was that I hadn't quite nipped the thermostat housing up enough so it was leaking when it was hot. When the engine was running from cold to warmup it was fine, but it would leak from there when you stopped once the car had got hot.

Mine seemed dry to the touch as well because it leaks down the block & water pump when it's not tight enough.
IMOC-UK - the only club to win 'Best Club Stand' at JAE more than once, and twice in a row!
tony67
Posts: 119
Joined: Mon Jun 05, 2006 4:16 am
Location: Dublin

Re: [Mk2] [NA] Front exhaust section fitment question

Post by tony67 »

Ok well I'm glad to report the front section I got fits nicely so for anyone with a rev 1 built in 1990 the front exhaust section listed 91-94 does fit. As for the O2 sensor it has completely transformed my car. I have my MR2 6 years now and since I got it, it has always hesitated on small throttle openings giving a very annoying jerky ride and drank fuel at an alarming rate. I have tried many fixes over the years none of them worked. Even tried a generic O2 sensor which done nothing. It now picks up the throttle nice and smoothly no hesitation or jerkiness. For anyone experiencing these symptoms if you have tried the usual fixes and they have not worked do yourself a favour and stick in a new o2 sensor. From sparkplugs.co.uk I got an OEM spec denso sensor with the correct connector and proper plate and gasket for £50 simply bolt on plug in and your done. I only done it today so have brimmed the tank and will see how far I get. Hopefully I beat the 250 miles per tank I've been getting all these years.

@ swaggansway not sure which pipe your referring to. Is it on the intake or exhaust side of the engine? The pic above is of the exhaust side without the manifold fitted.

@ toxo before I put the manifold back on I gave the thermostat housing nuts another little nip while I had good access. I also added a bottle of radweld for good measure in the hope it'll do some good cos I'm low on cash and time for the next month so prob won't get to investigate this properly. The good news is the leak seems to have stopped. The bad news is I don't know if it was nipping the nuts or the radweld #-o but for now I have a car that's running well and has no pools underneath it so I'll call it a good days work and start saving for the timing belt replacement and new water pump. Cheers for the help lads :thumleft:
swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

awwwwwwww man.... rad weld. that stuff iz devels sperm. you risk blocking up the small appetures in the cinder head! hot spots, bendy bendy hissssss

inlet side :thumleft:
swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

here is your engine so you can see better, maybe it can help


Image

here is the pipe i am ranting about

Image
swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

also check your engin block plugs. when the block pressures up they can be pushed out!
i seriousley doubt this is your problem but it does sometimes happen..... 3 of my blocks have shot one out before, but i do seriousley ragg my cars around the track.

it is more common that your pressure cap will go first but if your water system has been abused......
tony67
Posts: 119
Joined: Mon Jun 05, 2006 4:16 am
Location: Dublin

Re: [Mk2] [NA] Front exhaust section fitment question

Post by tony67 »

You've got me worried about this radweld xxxx i put in. Maybe ill flush it out tomorrow and prey the leak stays gone.
I've never really gotten a good look at the intake side of the engine before. Never had it out of the car and its a b1tch to see anything from underneath. Ill have a look tomorrow see if I can spot anything out of the ordinary.
swaggansway

Re: [Mk2] [NA] Front exhaust section fitment question

Post by swaggansway »

don't rush and take it out... put up a post in mechanical. its only my opinion but I always to avoid the stuff.

I imagine your leek is as toxo says, he ain't a mod for nothing.

I don't think u can get that stuff out that easy anyway!

honestly POP a post up I don't want you worring :thumleft:
tony67
Posts: 119
Joined: Mon Jun 05, 2006 4:16 am
Location: Dublin

Re: [Mk2] [NA] Front exhaust section fitment question

Post by tony67 »

Gotcha will do some research. In the meantime I managed to find the cross reference page for denso O2 sensors in case anyone needs it in the future. My Toyota part number is 89465-19415 which is DOX-0208 and works a treat see below for the list of toyota part numbers against Denso part numbers full list available @

http://www.denso-oxygen-sensors.com/pag ... ss-ref.htm

toyota part numbers available at

www.toyodiy.com

under the electrical tab in the switch and relay section hope this helps someone in the future as toyota want mad money for these same sensors in a toyota bag.

I know i've mentioned sparkplugs.co.uk a few times I should clarify I have no affiliation to the site. I'm just a happy customer wanting to point others in the right direction and hopefully save them a small fortune.

TOYOTA 8946329025 DOX-0249
TOYOTA 8946329035 DOX-0249
TOYOTA 8946329045 DOX-0250
TOYOTA 8946329055 DOX-0251
TOYOTA 8946329065 DOX-0251
TOYOTA 8946502080 DOX-0240
TOYOTA 8946502090 DOX-0240
TOYOTA 8946502100 DOX-0285
TOYOTA 8946502150 DOX-0289
TOYOTA 8946505080 DOX-0254
TOYOTA 8946505090 DOX-0240
TOYOTA 8946505100 DOX-0204
TOYOTA 8946505110 DOX-0238
TOYOTA 8946505120 DOX-0287
TOYOTA 8946505130 DOX-0288
TOYOTA 8946505190 DOX-0275
TOYOTA 8946510070 DOX-0204
TOYOTA 8946512410 DOX-0202
TOYOTA 8946512520 DOX-0202
TOYOTA 8946512540 DOX-0205
TOYOTA 8946512550 DOX-0267
TOYOTA 8946512620 DOX-0240
TOYOTA 8946512700 DOX-0284
TOYOTA 8946512750 DOX-0254
TOYOTA 8946512760 DOX-0240
TOYOTA 8946513030 DOX-0254
TOYOTA 8946513040 DOX-0240
TOYOTA 8946516050 DOX-0204
TOYOTA 8946516080 DOX-0204
TOYOTA 8946516110 DOX-0203
TOYOTA 8946517180 DOX-0204
TOYOTA 8946517201 DOX-0206
TOYOTA 8946519155 DOX-0207
TOYOTA 8946519275 DOX-0207
TOYOTA 8946519285 DOX-0210
TOYOTA 8946519295 DOX-0210
TOYOTA 8946519305 DOX-0211
TOYOTA 8946519316 DOX-0207
TOYOTA 8946519345 DOX-0209
TOYOTA 8946519366 DOX-0241
TOYOTA 8946519385 DOX-0210
TOYOTA 8946519405 DOX-0220
TOYOTA 8946519415 DOX-0208
TOYOTA 8946519455 DOX-0218
TOYOTA 8946519485 DOX-0222
TOYOTA 8946519515 DOX-0216
TOYOTA 8946519575 DOX-0219
TOYOTA 8946519595 DOX-0227
TOYOTA 8946519605 DOX-0228
TOYOTA 8946519665 DOX-0222
TOYOTA 8946519675 DOX-0225
TOYOTA 8946519745 DOX-0225
TOYOTA 8946519755 DOX-0229
TOYOTA 8946520300 DOX-0201
TOYOTA 8946520430 DOX-0204
TOYOTA 8946520490 DOX-0204
TOYOTA 8946520520 DOX-0205
TOYOTA 8946520560 DOX-0205
TOYOTA 8946520660 DOX-0238
TOYOTA 8946520670 DOX-0273
TOYOTA 8946520680 DOX-0274
TOYOTA 8946520690 DOX-0273
TOYOTA 8946520710 DOX-0274
TOYOTA 8946520720 DOX-0278
TOYOTA 8946520730 DOX-0269
TOYOTA 8946520740 DOX-0279
TOYOTA 8946520750 DOX-0204
TOYOTA 8946520760 DOX-0277
TOYOTA 8946520770 DOX-0252
TOYOTA 8946520780 DOX-0253
TOYOTA 8946520790 DOX-0238
TOYOTA 8946520800 DOX-0270
TOYOTA 8946526080 DOX-0286
TOYOTA 8946528220 DOX-0205
TOYOTA 8946528230 DOX-0238
TOYOTA 8946528280 DOX-0277
TOYOTA 8946528290 DOX-0277
TOYOTA 8946528340 DOX-0232
TOYOTA 8946529285 DOX-0208
TOYOTA 8946529295 DOX-0212
TOYOTA 8946529316 DOX-0207
TOYOTA 8946529365 DOX-0215
TOYOTA 8946529375 DOX-0212
TOYOTA 8946529415 DOX-0220
TOYOTA 8946529495 DOX-0216
TOYOTA 8946529545 DOX-0217
TOYOTA 8946529565 DOX-0216
TOYOTA 8946529575 DOX-0222
TOYOTA 8946529675 DOX-0224
TOYOTA 8946529715 DOX-0226
TOYOTA 8946529735 DOX-0217
TOYOTA 8946529765 DOX-0216
TOYOTA 8946529825 DOX-0226
TOYOTA 8946529835 DOX-0220
TOYOTA 8946533120 DOX-0206
TOYOTA 8946533130 DOX-0205
TOYOTA 8946533180 DOX-0204
TOYOTA 8946533250 DOX-0237
TOYOTA 8946533260 DOX-0238
TOYOTA 8946533340 DOX-0271
TOYOTA 8946533360 DOX-0237
TOYOTA 8946533420 DOX-0238
TOYOTA 8946533440 DOX-0204
TOYOTA 8946535580 DOX-0236
TOYOTA 8946539195 DOX-0208
TOYOTA 8946539205 DOX-0207
TOYOTA 8946539226 DOX-0213
TOYOTA 8946539305 DOX-0214
TOYOTA 8946539325 DOX-0214
TOYOTA 8946539345 DOX-0208
TOYOTA 8946539355 DOX-0208
TOYOTA 8946539405 DOX-0221
TOYOTA 8946539435 DOX-0217
TOYOTA 8946539446 DOX-0217
TOYOTA 8946539485 DOX-0216
TOYOTA 8946539735 DOX-0229
TOYOTA 8946539755 DOX-0226
TOYOTA 8946539825 DOX-0224
TOYOTA 8946539835 DOX-0229
TOYOTA 8946539855 DOX-0226
TOYOTA 8946539895 DOX-0224
TOYOTA 8946542060 DOX-0279
TOYOTA 8946542070 DOX-0280
TOYOTA 8946542090 DOX-0277
TOYOTA 8946542100 DOX-0282
TOYOTA 8946542120 DOX-0233
TOYOTA 8946544010 DOX-0283
TOYOTA 8946544040 DOX-0236
TOYOTA 8946544050 DOX-0277
TOYOTA 8946544060 DOX-0277
TOYOTA 8946544110 DOX-0234
TOYOTA 8946547050 DOX-0204
TOYOTA 8946547060 DOX-0271
TOYOTA 8946549045 DOX-0228
TOYOTA 8946550150 DOX-0269
TOYOTA 8946552020 DOX-0206
TOYOTA 8946552050 DOX-0204
TOYOTA 8946552060 DOX-0276
TOYOTA 8946552070 DOX-0276
TOYOTA 8946552120 DOX-0276
TOYOTA 8946552180 DOX-0204
TOYOTA 8946553030 DOX-0236
TOYOTA 8946553040 DOX-0205
TOYOTA 8946553210 DOX-0205
TOYOTA 8946560150 DOX-0269
TOYOTA 8946560290 DOX-0236
TOYOTA 8946560300 DOX-0236
TOYOTA 8946569025 DOX-0213
TOYOTA 8946569035 DOX-0213
TOYOTA 8946569045 DOX-0217
TOYOTA 8946569085 DOX-0223
TOYOTA 8946569175 DOX-0226
TOYOTA 8946580004 DOX-0226
TOYOTA 8946580009 DOX-0226
TOYOTA 8946580011 DOX-0226
TOYOTA 8946580028 DOX-0226
TOYOTA 8946580034 DOX-0229
TOYOTA 8946580035 DOX-0224
TOYOTA 8946720020 DOX-0258
TOYOTA 8946720030 DOX-0260
TOYOTA 8946720040 DOX-0247
TOYOTA 8946720050 DOX-0248
TOYOTA 8946720060 DOX-0264
TOYOTA 8946720070 DOX-0265
TOYOTA 8946728010 DOX-0261
TOYOTA 8946728030 DOX-0242
TOYOTA 8946728040 DOX-0246
TOYOTA 8946733020 DOX-0242
TOYOTA 8946733040 DOX-0242
TOYOTA 8946733050 DOX-0258
TOYOTA 8946733060 DOX-0259
TOYOTA 8946733080 DOX-0261
TOYOTA 8946733090 DOX-0261
TOYOTA 8946733120 DOX-0258
TOYOTA 8946733130 DOX-0261
TOYOTA 8946734021 DOX-0245
TOYOTA 8946735021 DOX-0244
TOYOTA 8946741011 DOX-0243
TOYOTA 8946741021 DOX-0243
TOYOTA 8946742010 DOX-0242
TOYOTA 8946742020 DOX-0246
TOYOTA 8946742070 DOX-0266
TOYOTA 8946744010 DOX-0242
TOYOTA 8946744030 DOX-0242
TOYOTA 8946747010 DOX-0262
TOYOTA 8946760010 DOX-0259
TOYOTA 8946764020 DOX-0264
TOYOTA 894650D030 DOX-0290
TOYOTA 894650D040 DOX-0237
TOYOTA 894650D070 DOX-0291
TOYOTA 894650D080 DOX-0257
TOYOTA 894650D110 DOX-0257
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