walbro fuel pump install?? 255, 305, 355ltr???

Discussion and technical advice the SW20 MR2. 3S-GTE, 3S-GE, 3S-FE etc
Anything and everything to do with maintenance, modifications and electrical is in here for the Mk2.

Moderators: IMOC Moderators, IMOC Committee Members

jimGTS
Posts: 14024
Joined: Tue Dec 14, 2004 1:40 pm
Location: North Kent

walbro fuel pump install?? 255, 305, 355ltr???

Post by jimGTS »

i couldnt find it in the search, but i believe i heard that you can fit the pump without removing the tank, if you cut some of the arm rest tunnel away??

am i going mad, or is this true?

if it is, anyone done it? info?


also, any info on the new walbros??
am looking for plug and play! NO modding, no cutting of the tank, no custom lines!

am only looking at 500hp max and 2bar of boost at the EXTREME of my setup..

the normal 255 enough?
Last edited by jimGTS on Thu Dec 03, 2009 12:43 pm, edited 2 times in total.
toxo
IMOC Committee
Posts: 11345
Joined: Tue May 30, 2006 5:41 pm
Location: The Toast Aisle
Contact:

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by toxo »

I can't see why it wouldn't be possible but it's a nuts idea because dropping the fuel tank isn't hard...

You'd have to take a sizeable holesaw to the centre tunnel bit more or less where the seat backs meet. It'd all be a bit trial and error though and you might end up with lots of holes in your car. The plate that screws into the top of the fuel tank then has 2 hard pipes which go backwards towards the engine bay, you'd need to figure out how you were going to get those out - I imagine your cut would end up needing to be elongated to accommodate those pipes. Then the wiring for the pump goes forward, so you would need to thread this back down the tunnel once your new pump is installed. On top of that you've only got to slip once with the holesaw and you're talking new fuel tank, new fuel pump assembley (hard pipes etc)...

Just drop the tank, it's not hard! You don't have to split any of the coolant or aircon hoses to do it and emptying the fuel system if your tank doesn't have a drain plug is as simple as disconnecting the fuel line at the filter and bridging 2 pins in the diagnostics port.
Last edited by toxo on Thu Dec 03, 2009 12:47 pm, edited 1 time in total.
IMOC-UK - the only club to win 'Best Club Stand' at JAE more than once, and twice in a row!
jimGTS
Posts: 14024
Joined: Tue Dec 14, 2004 1:40 pm
Location: North Kent

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by jimGTS »

fair enough.....


just a case of getting the car high enough to get under it and have enough room to remove the tank...

its not on the cards yet, but its looking likely to try and illiminate a busted pump...

thanks


so next question is, 255 or 305 walbro fuel pump?????
Quigonjay
Posts: 11294
Joined: Mon Feb 14, 2005 8:43 pm
Location: Blackburn

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Quigonjay »

i think it may have been chris that mentioned just dropping the front of the tank but not seen it done this way myself
GTS GAV
Posts: 1092
Joined: Wed Nov 25, 2009 7:08 pm

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by GTS GAV »

is the 305 ltr walbro a direct replacement??

like this one??

Image[/img]
SFLee
Posts: 1152
Joined: Wed Dec 15, 2004 12:29 am

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by SFLee »

i also been told borsh group A exteneral pump also allow to be sub merge into the tank :P
Martin F
IMOC Moderator
Posts: 14822
Joined: Fri Aug 04, 2006 1:19 pm
Location: The Couch !

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Martin F »

The 255 can handle your power requirements, be near its limit supposedly :-k
jimGTS
Posts: 14024
Joined: Tue Dec 14, 2004 1:40 pm
Location: North Kent

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by jimGTS »

thing is with race gas, 2bar+ and probably a boot mount, only then would i be near 500+...
i wont be near that on any long term goal tbh, only aiming for 400+..
Driftlimits Performance
IMOC Affiliated Company
Posts: 4928
Joined: Tue Dec 14, 2004 9:33 am
Location: 01442 601301
Contact:

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Driftlimits Performance »

no no no no no no Jim! NOOOOOOOOOOOOOOOOOOOOOOO!
jimGTS
Posts: 14024
Joined: Tue Dec 14, 2004 1:40 pm
Location: North Kent

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by jimGTS »

The picture how to's pretty much show it would be a mistake to cut anything up. I'd just drop tank as it's ment to be dropped.
So no no no I won't be cutting the tunnel :-)
greeny
Posts: 3145
Joined: Sun Feb 20, 2005 2:13 pm
Location: Cleethorpes, N.E.Lincs.

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by greeny »

jimGTS wrote:The picture how to's pretty much show it would be a mistake to cut anything up. I'd just drop tank as it's ment to be dropped.
So no no no I won't be cutting the tunnel :-)


All you need is a jack and a couple of axel stands Jim, doesn't have to be that high up to get it out,

Boring Job though on the floor :mrgreen:
TOTB 2010 Rwd top speed, 1/4 and shootout winner.
10.7@142 on R888 street tyres, 10.3@134mph on slicks,
9's on slicks to come, with a clean full throttle pass! Goal of 0-150mph in a 1/4 of a mile....
GTS GAV
Posts: 1092
Joined: Wed Nov 25, 2009 7:08 pm

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by GTS GAV »

GTS GAV wrote:is the 305 ltr walbro a direct replacement??

like this one??

Image Replaced With URL For Quote Image Replaced With URL For Quote [url]http://i35.tinypic.com/24ozzgj.jpg[/url]



bump :)
Chris
Posts: 2451
Joined: Tue Dec 14, 2004 10:53 am
Location: Doncaster

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Chris »

No Gav, it is not a direct replacement. I have the largest one they do, you have to modify pretty much everything.

I maxed out a 255 walbro Jim at 635bhp. Depending on your mapper. a 255 is fine and direct replacement.
Chris
Posts: 2451
Joined: Tue Dec 14, 2004 10:53 am
Location: Doncaster

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Chris »

Quigonjay wrote:i think it may have been chris that mentioned just dropping the front of the tank but not seen it done this way myself


Yep, it can be done this way no problems. Need to get the car pretty high off the ground, but anything is better than trying to undo them B@stard fuel lines behind the heat sheilds on the bulkhead. Nightmare of a job!!
jimGTS
Posts: 14024
Joined: Tue Dec 14, 2004 1:40 pm
Location: North Kent

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by jimGTS »

good enough for me then...
i wont be anywhere near that level.

cheers


if i do infact need a new pump, ill stick to the plug and play 255
:thumleft:
tarmac terrorist
Posts: 1135
Joined: Tue Jul 19, 2005 5:36 pm
Location: MEDWAY (KENT)

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by tarmac terrorist »

jimGTS wrote:good enough for me then...
i wont be anywhere near that level.

cheers


if i do infact need a new pump, ill stick to the plug and play 255
:thumleft:

i run a 255 jim seen over 400hp no worries :thumleft: make shore you cable tie the pump in, ben longhurst changed his years ago i gave him a hand he said leave the pump as is (no cable ties)( which are supplied)first time tried to start the car it threw the pump done the tank had to take the tank back out :pale:
GTS GAV
Posts: 1092
Joined: Wed Nov 25, 2009 7:08 pm

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by GTS GAV »

[quote="Chris"]No Gav, it is not a direct replacement. I have the largest one they do, you have to modify pretty much everything.

damn not what i wanted to here, what would hav to be done to be able to fit the walbro 305ltr pump i hav already bought dude?
as im aiming for similer bhp of 450bhp+ so didnt think the 255ltr would be sufficient enough???

if the 305ltr is no good to me then it will be up for sale brand new warrenty and tested if anyones interested maybe an exchange for the 255 :)
Chris
Posts: 2451
Joined: Tue Dec 14, 2004 10:53 am
Location: Doncaster

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Chris »

You have to cut out the tank, drill out the sender cap, fit a bulkhed fitting, run all new fuel lines feed and return. Plus obviously lots of little silly fittings.

It's alot of messing about, but depends how far you are going. I only changed ny 255 as I had totally ran out of fuel and it was a must. Otherwise, I prob would not of bothered.
GTS GAV
Posts: 1092
Joined: Wed Nov 25, 2009 7:08 pm

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by GTS GAV »

well atlest i know now thanks for lettin me no buddy :)

i was havin a lil look on ebay and come across a car very similer to yours
hav you put her up for sale??

if it was yours the new buyer is goin to be a very lucky guy
i read your feature in banzai in think recently, looks like you put alot of time and effort into it with sum very rare goodys aswell

any way hope the sale goes well as im sure your be sad to see her leave

is there another jap car on the cards??? :wink:
Spidey
Posts: 1501
Joined: Tue Jan 18, 2005 9:25 pm
Location: Dublin, Ireland

Re: walbro fuel pump install?? 255, 305, 355ltr???

Post by Spidey »

Chris wrote:
Quigonjay wrote:i think it may have been chris that mentioned just dropping the front of the tank but not seen it done this way myself


Yep, it can be done this way no problems. Need to get the car pretty high off the ground, but anything is better than trying to undo them B@stard fuel lines behind the heat sheilds on the bulkhead. Nightmare of a job!!


When you say pretty high off the ground, would axle stands be no good ? a Ramp needed ?
Post Reply

Return to “MR2 MK2 1990 - 1999 NA & Turbo”