Right, let's talk cams.
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Basically, there are 2 ways an aftermarket cam can increase airflow into and out of the engine:
1) Via extra
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"duration"
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(the amount of time it holds a valve open)
2) Via extra
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"lift"
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There's been a couple of theories bounced about in the US by so called experts saying that an increase in valve lift past a certain point won't give extra flow.
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Well, I can tell you that I've used their supposed theories and formulae and used them to work out the point at which they considered there to be no extra benefit, and compared it to the figures I obtained from my head guy on a flow bench, both with a stock Rev3 head and also with a ported one, and I can tell you that these
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"experts" are WRONG! In fact, I'd even go as far as saying that there's more to be gained in terms of flow
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(and hence power) by a decent set of cams than you could possibly get from extensive headwork.
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The limitation of lift therefore is more mechanical, ie:
1) How much available space you have in the head for the cams to spin
2) How much lift the valvetrain can handle
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The latter of those 2 points affects the Rev1/2, and NOT the Rev3.
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This is because the Rev1/2 are of a
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"shim over bucket" design, whereas the Rev3 has
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"shim under bucket".
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Basically, if you run too high a lift, and the
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"ramp rate"
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(the rate at which lift increases) is too aggressive, you run the risk of spitting shims out.
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Personally, though, I think the space limitation on a Rev1/2 is more of a restriction than the bucket issue.
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Notice why HKS do 2 different lift versions for the more aggressive profiles they sell
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- essentially one set is for Rev1/2, and the other for Rev3 which has more space in the head.
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Now, on to duration.
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Duration is the one key factor that can make an engine lumpy on idle.
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This is because the duration is so high that there is quite a bit of
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"overlap" between the inlet and exhaust valves.
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What this means is that, the time that both the inlet and exhaust valves are open together is increased.
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This is actually good for you're revving high, as it allows the engine to get filled more, but at low revs when you don't need this
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(ie idle) and where gas speeds are much lower, this means that you can get some incoming air going straight out of the exhaust.
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Also, this excessive overlap can reduce your cylinder pressures, because the amount of time that all valves are closed during the compression stroke is reduced.
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This reduction in compression also has an affect in how the car drives when off boost.
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Now, on to cam timing.
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By having adjustable cam gears, you can finely
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"advance" or
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"retard" each individual cam.
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What you're actually doing is open/closing the valves sooner or later, depending on what direction you're turning each cam.
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The effect this has on tuning is to move the peak volumetric efficiency of the engine.
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For example, you may try and give yourself more midrange, at the expense of top end stuff, or vice versa.
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Whilst adjusting the timing, you can also obviously adjust the overlap.
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IMHO, to get the best out of your cams, it's best to get them timed in on a dyno, so that you can tweak the cams to give you the desired effects.
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And in all honesty, you're probably going to have to pay more in dyno time to get them timed in properly than you are going to spend on buying the cams in the first place! Figure on a MINIMUM of half a day on the dyno, just for the cams!
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You MUST bear in mind though that everything to do with selecting aftermarket cams has a compromise.
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You make a gain somewhere, but you'll be losing somewhere else.
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This is why a lot of modern engines have variable valve timing, and the better implementations of this variable valve timing are the engines that produce great power at the top end but without compromising low end or mid-range performance.
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To do this day, the likes of Honda are the best, closely followed by companies like BMW and Ferrari.
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The reason I like the Piper cams is because they were developed based on flow figures that we measured at various valve lifts for both the stock head AND a ported one.
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We recognised that there was something to be gained by going for more lift than HKS did, and to also change the ramp rates and durations.
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We've yet to conclusively prove the difference on a dyno, but an associate of mine worked with Piper to develop a series of cam profiles for the Evo in a similar way to the way I have, and it's no secret that the cams they produced beat the HKS equivalents hands down.
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Also, it's no secret that not much time was spent developing the HKS set of cams for the 3SGTE, unlike other Japanese makes of cams.
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AndyF has a set of Piper cams in his engine.
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Hopefully, within the week, he should be able to quote some power figures to help people see how good the Pipers are.
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Also, Muhsin has also chosen to run Piper cams in
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*his* engine.
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Hope this helps.
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