[Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

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2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

alex687 wrote:what does clipping the turbine involve? cutting a bit off each turbine blade?

I think I need a new turbine wheel before I look at that option!



Yes mate ... Google 5 to 8 degree clip off turbine .. supras have been doing this for years for better flow :thumleft: :mrgreen: .. it does work :thumleft:


Does not work so well with ceramic turbines 8-[
Last edited by 2mad on Tue Jul 21, 2015 3:32 pm, edited 1 time in total.
mr2magic
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by mr2magic »

Clipping removes part of the tip of the turbine blades at a predetermined angle - it's a band aid at best and not really done any more. Due to the nature of the modification, it cannot be done on ceramic turbines.
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

mr2magic wrote:Due to the nature of the modification, it cannot be done on ceramic turbines.



Yeah just posted that lol
mr2magic
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by mr2magic »

:lol:

Clipping doesn't improve flow per se though. It helps compensate for a turbine/compressor mismatch where the compressor is to large thus causing more exhaust gasses to be pushed through the turbine than it can swallow (turbine swallowing capacity = phi). To aid the gasses in their quest to get out of the housing the tips of the turbine are clipped to present less of an obstruction.

It follows that clipping reduces top end because there simply isn't as much turbine surface area to extract energy from the gasses as there was before.
alex687
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by alex687 »

so wouldn't porting the wastegate have the same effect by allowing the gases in their quest :) without sacrificing the turbine efficiency??
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

Cheers for the schooling mr2magic.. nice job ... proper flowing turbine is best :thumleft:
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

alex687 wrote:so wouldn't porting the wastegate have the same effect by allowing the gases in their quest :) without sacrificing the turbine efficiency??



Thats what i did ... can post picks .. made my wastegate ports massive :thumleft:
alex687
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by alex687 »

2mad wrote:Thats what i did ... can post picks .. made my wastegate ports massive :thumleft:

Go for it. how far back into the housing did you have to enlarge them?
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

pics..


Image


Image



Image


Image
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

alex687 wrote:
2mad wrote:Thats what i did ... can post picks .. made my wastegate ports massive :thumleft:

Go for it. how far back into the housing did you have to enlarge them?



Both ports all the way :thumleft:
alex687
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by alex687 »

Wow nice job. Not sure I have the patience to do something like that!
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

alex687 wrote:Wow nice job. Not sure I have the patience to do something like that!



Took 2 days .. found it kinda therapeutic .. i could theorise but the car went like stink after doing this ... with no creep :thumleft:
mr2magic
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by mr2magic »

Re porting the wastegate and thereby improving flow:

In a word no. The wastegate has the job of divertung the exhaust gasses before they've imparted their energy on the turbine and has no impart on the capacity of the turbine. Increasing the wastegate area by too much will hurt transient respons and top end because more of the fixed amount of exhaust gas available from combustion will go through the wastegate if it opens.
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

mr2magic wrote:Re porting the wastegate and thereby improving flow:

In a word no. The wastegate has the job of divertung the exhaust gasses before they've imparted their energy on the turbine and has no impart on the capacity of the turbine. Increasing the wastegate area by too much will hurt transient respons and top end because more of the fixed amount of exhaust gas available from combustion will go through the wastegate if it opens.


Well it peped my cars performance up 8-[ .. exhaust gases have to get out through the turbine or wastegate ... seemed to help me O:)
mr2magic
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by mr2magic »

Was it a standard ct26?
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

mr2magic wrote:Was it a standard ct26?


Ct20b .. my mods worked real well .. wish i had concentrate data :(
mr2magic
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by mr2magic »

Hmmm I really believe that your being mislead. We know the ct20b has the perfect exhaust housing, turbine and compressor combo. Porting the wastegate would mean, that more gas bypasses the turbine from the moment the flapper cracks open........less gas at the turbine means less power. But as with any theory, the real world numbers will tell the whole story.
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

mr2magic wrote:Hmmm I really believe that your being mislead. We know the ct20b has the perfect exhaust housing, turbine and compressor combo. Porting the wastegate would mean, that more gas bypasses the turbine from the moment the flapper cracks open........less gas at the turbine means less power. But as with any theory, the real world numbers will tell the whole story.


Kinda get what your saying ... but i had creep ... so the power was not usable .. after porting no creep :thumleft:
mr2magic
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by mr2magic »

Boost creep or boost spike points to a mismatch aswell ;-) Basically the wastegate cannot divert enough exhaust gas to stop the increase in turbine speed - ergo the wastegate is to small.

So you're not really making more power, you're making the correct amount ;-)
2mad
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Re: [Mk2] [Turbo] Can anyone help me identify this smoking issue?? VIDEO

Post by 2mad »

mr2magic wrote:Boost creep or boost spike points to a mismatch aswell ;-) Basically the wastegate cannot divert enough exhaust gas to stop the increase in turbine speed - ergo the wastegate is to small.

So you're not really making more power, you're making the correct amount ;-)



Yeah ill agree with that .. sounds plausible bud .. creep fc-uks things up proper :(
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